Article: Reducing solder voids with copper-filled microvias: a study seeks to find out the frequency, location and size of voids with and without copper-filled vias.(Materials/Substrates)

Utilizing microvias in surface-mount pads on printed wiring boards (PWBs) has created unique challenges for both PWB fabricators and assembles. Microvia structures of 50 top 100 microns are manufactured daily in high-volume production of ceramic chip carriers. In PWB fabrication, microvia structures are typically greater than 150 microns and utilize epoxy and polyimide-based substrates. These material sets require glass to limit z-axis expansion and, while providing cost savings, mandate stronger and more consistent copper deposits and solder joints.

Implementation of microvia-in-pad technology into PWB designs allows for tighter spacing of ball grid arrays ...

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