Article: Assessing solder joint reliability in Pb-free assemblies: research finds bulk alloy properties are not a meaningful predictor of reliability.(Cover Story)

There has been much discussion about the merits of lead-free alloys, with their physical and electrical properties being examined--and sometimes disputed--in great detail. Whatever the end-user's preference, one truth remains: the reliability of a lead-free soldered joint should be at least as good as that achieved with tin-lead solders.

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How does a soldered joint fail? To establish how reliable a lead-free solder is likely to be in service, first examine the factors that affect reliability. Consider the mechanism by which a soldered joint fails. The typical failure mode for a sound solder joint is low cycle fatigue ...

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