Article: The good, the bad and the porous.(CASTING ANSWERS & ADVICE)

Q We use the visual comparison method to rate sectioned samples for hydrogen level to evaluate solidified reduced pressure samples. But recently, we have had problems where apparently "good" gas samples still allowed our customer to find unacceptable porosity levels upon machining. What could account for the difference in results?

There are several possible causes for the problems you have identified, and they deal with your sampling processes, the way you are performing the reduced pressure test (RPT) and variations in the samples themselves. Improving your current testing technique or implementing newer testing procedures can eliminate those difficulties.

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