Article: Casting answers & advice.

Q We have seen some metalcasting facilities adding lime to the charge in the melting process as a flux to keep the molten metal liquid and improve flowability. We have little information on this process. Can you help us better understand how it may affect our furnace refractory?

A In cupola melting of iron, fluxes are added to the furnaces to form a fluid slag which may easily be removed from the surface of the liquid metal. The slag is made up of metal oxides, such as Si[O.sub.2], [Al.sub.2][O.sub.3], MgO and FeO. The presence of a fluid slag covering the metal also may prevent further oxidation of the molten metal. Every cupola adds limestone in the form of ...

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