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Article: Casting answers & advice.
- Article from:
- Modern Casting
- Article date:
- October 1, 2009
CopyrightCOPYRIGHT 2009 American Foundry Society, Inc. This material is published under license from the publisher through the Gale Group, Farmington Hills, Michigan. All inquiries regarding rights should be directed to the Gale Group. (Hide copyright information)
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Q We have seen some metalcasting facilities adding lime to the charge in the melting process as a flux to keep the molten metal liquid and improve flowability. We have little information on this process. Can you help us better understand how it may affect our furnace refractory?
A In cupola melting of iron, fluxes are added to the furnaces to form a fluid slag which may easily be removed from the surface of the liquid metal. The slag is made up of metal oxides, such as Si[O.sub.2], [Al.sub.2][O.sub.3], MgO and FeO. The presence of a fluid slag covering the metal also may prevent further oxidation of the molten metal. Every cupola adds limestone in the form of ...