Article: Wide-gap welds offer railroads potential savings.

Replacing defective rail now requires two welds, but the process could be done with only one wide-gap weld, which would save both time and money

Wide-gap welds potentially have two primary benefits: they can improve track integrity by reducing the total number of welds in track and they can save money.

Two standard welds are needed to repair most defective rails, whereas, in many cases, a single wide-gap weld can do the job. Wide-gap welds can save up to nearly $900 per defective rail, given the right use, according to a 1997 cost analysis by Transportation Technology Center, Inc. (Technology Digest 97-033). Results from tests in the laboratory and ...

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