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Residual Stress Evolution and Mechanical State of Hard Machined Components in Sliding Contact

Precision hard turning and grinding induce very different residual stress profiles in the subsurface. The distinct patterns of residual stress profiles have significant influence on wear and fatigue performance in sliding contact. During sliding contact, the residual stress profiles and magnitudes are altered over the course of operation, which significantly affects product performance. However, evolution of machining-induced residual stresses in sliding contact has received little attention. A two-dimensional finite element simulation model of a cylinder sliding on a flat surface has been developed to study residual stress evolutions for the four typical patterns of the turned and ground ...

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