Article: Relationship between tensile and shear strengths of the mushy zone in solidifying aluminum alloys

Strength development in the mushy zone during solidification of three aluminum alloys (Al-4 wt pct Cu, Al-7 wt pct Si-I wt pct Cu, and Al-7 wt pct Si-4 wt pct Cu) has been measured with two different techniques-horizontal tensile testing and direct shear cell testing. The strength results from the two methods correspond with one another to a much higher degree than suggested by the results presented in the literature. Tensile strength starts to develop at the maximum packing solid fraction, confirmed by the shear strength measurements. The maximum packing fraction represents the point where the internal network structure of the mushy zone is established and ligaments of the network must be ...

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